THE WORK
National Aerospace Science and Technology Park (NASTP)
Team Lead
Apr '25 - Present
As part of my work at NASTP, I am involved in the operation, maintenance, and continued development of Unmanned Aerial Systems (UAS). I oversee flight and ground operations while contributing to the integration and upgrading of existing airborne platforms, including the incorporation of new subsystems and capabilities. Alongside operational responsibilities, I work on research and development aimed at improving the efficiency, reliability, and overall capability of these systems. The role also involves coordinating a multidisciplinary team of engineers and technicians, ensuring that technical development and operational requirements remain aligned.
College of Aeronautical Engineering (CAE),
National University of Science and Technology (NUST)
During my time at CAE, I had the opportunity to serve in two distinct roles, spanning both industrial research and academia. From contributing to applied research as a Research Assistant to joining the teaching faculty as a Lab Engineer, the experience gave me a holistic perspective on engineering in both domains.
Lab Engineer
Mar '24 - Mar '25
As a Lab Engineer, my responsibilities extended across teaching, laboratory management, research, and student mentorship. I taught laboratory courses within the Structures and Materials Group, including Computer Aided Design, AI for Engineers, Experimental Structure Analysis, Computational Fluid Dynamics, and Computational Structure Analysis, while also overseeing the administration, upkeep, and continued development of the labs. Managing these facilities and coordinating activities such as commissioning of new lab equipment, etc. gave me valuable experience in project management and team leadership. I also had the opportunity to work on research problems for the PAF related to fracture mechanics and failure studies, further expanding my exposure to practical engineering and experimental research. Beyond this, I was also responsible for the Aerospace Vehicle Design Lab (AVDL), where I mentored students working on final-year projects and engineering design competitions. This role allowed me to move beyond a theoretical understanding of aerospace and drone design and into the practical development of fly-worthy systems for a range of applications.
Research Assistant
Jun '23 - Mar '24
I began my journey at CAE as a Research Assistant, working as part of a four-member team on a PKR 13.6 million project aimed at addressing the challenge of detecting defective (specifically loose and internally cracked) rivets in engine intake area and aircraft structure. My role primarily focused on the mechanical and computational aspects, from investigating rivet failure mechanisms through computational analysis to the development of a scanning system capable of operating within the operational constraints of aircraft structure. After evaluating several possible approaches, we selected Lock-In Thermography (LIT) as the most suitable inspection technique for the application. However, in order to effectively apply LIT to this problem, we required a method to extract meaningful information from raw thermal data. We developed an indigenous post-processing scheme combining Discrete Fourier Transform (DFT) and Wavelet Transform techniques to address this issue. After developing a scanning methodology and post-processing technique, the system was validated through scanning on multiple platforms, such as K-8, T-37, F-7PG, and JF-17. Building on this, I designed a mechanical platform for the remotely operated robotic scanning system, allowing access to confined regions within the aircraft engine area where inspection was not possible previously. This significantly improved the practicality and efficiency of the scanning process. The technology was ultimately matured to Technology Readiness Level (TRL) 6, following which the system was handed over to the field for data collection and evaluation.
Aircraft Manufacturing Factory (AMF),
Pakistan Aeronautical Complex (PAC) Kamra
Manager Structures
Feb '23 - May '23
During my time in Technology Department, I worked on the incorporation of design changes into existing aircraft platforms to address challenges identified during production and post-production testing. My work spanned the complete development cycle, from initial problem assessment and feasibility studies to design, prototyping, testing, and implementation. I was also involved in activities ranging from structural damage assessment and repair to the development of specialized tooling and mechanical integration solutions for new aircraft configurations.
Space Division,
National Aerospace Science & Technology Park (NASTP)
Junior Research Officer
Sep '22 - Feb '23
As part of my work in the Space Division, I was involved in the structural design and analysis of small satellite systems, as well as studies in orbital mechanics and constellation design. My work included performing finite element analysis (FEA) on CubeSat structures ranging from 1U to 16U, evaluating their structural performance and internal volume to support the integration of sensors, control systems, and other mission critical equipment. I also contributed to the design and development of solar array deployment mechanisms for CubeSats, a practical problem that helped me see how operational constraints vary in space. Alongside the structural analysis, I also worked on the design and optimization of Low Earth Orbit (LEO) constellations, exploring configurations capable of providing continuous coverage over specific regions while minimizing the number of satellites required. This role gave me an opportunity to work across multiple aspects of space systems engineering, from mechanical systems of a spacecraft to the orbital considerations that define its operation.
THE FOUNDATION
(2024 - Present)
M.S. Mechanical Engineering
School of Mechanical and Manufacturing Engineering (SMME), NUST
(2018 - 2022)
B.E. Aerospace
College of Aeronautical Engineering (CAE), NUST
TOOLS OF THE TRADE
CATIA
MATLAB
Fusion360
Ansys Explicit Dynamics
Ansys Composite Pre/Post (ACP)
Ansys Static Structural
Ansys Transient Thermal
Ansys STK
Ansys Fluent
Sketchup
Ansys Transient Structural
Ansys Material Designer
CES Selector
Microsoft 365
Visual Studio
BEYOND THE TOOLBOX
Problem Solving: Understanding why something works, or doesn't, and what to do about it.
Research & Development
Systems Thinking
Failure Analysis
Experimental Design: Turning ideas into practical products that can be tested.
Mechanical Design
Structure Analysis
System Integration
Prototyping
Managerial Responsibility: Keeping the people and projects moving towards the objective.
Project Management
Leadership
Technical Coordination
Passing the Torch: Because engineering knowledge and skill isn't useful if it can't be passed on.
Teaching
Mentorship
Technical Writing
Technical Communication